Automatic high frequency brazing machine for diamond saw blade repair line

Automatic high frequency brazing machine for diamond saw blade repair line

This automatic welding machine is mainly used for welding segments on tooth of diamond steel core with diameter from 800-2200mm.

Features

1.Rotate saw blade by motor drive, saw tooth positioning by photoelectric detection switch, automatic alarm for fault running.

2.Adjustable for R/F segments, L/T segments, welding time, cooling time, welding tooth number, skip welding according to actual demand.

3.Automatic feeding solder, feeding segments, brushing flux, positioning with high accuracy

With touch screen control and HMI operation

Easy to operate and maintaince

Applicate for welding segments for stone cutting saw blade

Process

The process of electric induction brazing is shown and explained while watching the machine in action that automates parts of this process, with the aid of manually pushing buttons at the right time and manually adding necessary materials for the brazing of the diamond blade to be completed. Diamond blades are used for cutting materials that are especially tough to cut through, such as stone, concrete or asphalt. Segments eventually wear out with heavy use and then need to be replaced to make the blade effective again for cutting through tough materials. This video shows the process of soldering new diamond segments around the outside edge of a large blade.

After stripping it, will clean it with an air sander, it is important that the surface is clean when soldering so all will bond to it, now it will go through the heat cycle, 24 seconds, segment gets red, not it is going through the cooling cycle, the indexer, clamp the blade, then it will go through the cycle again, add flux, solder won’t stick without the flux, placing segment, heating both sides at the same time, put less heat on the blade, good consistency for the segment, minimal segment loss.

Specification

High frequency induction heater

Features

High frequency voltage option: 220V, 380V, 415V, 440V

Automatic tracking working frequency, good adaptability to inductor

Low working frequency and high power, good heat permeability

With protection function of overvoltage, overcurrent, overheat, lack of water, lack of phase etc.

Specification